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Prefabrication innovation saves dairy producer one month of on-site construction
When dairy producer Grande Cheese decided to expand their operations with a new milk intake building, the decision was made to place the new facility across the road from the existing plant, creating more available space within the existing plant for future expansions. But having the milk intake in a separate facility created its own challenge: how to transport the milk safely and effectively from one facility to the other. The solution: A 160-foot, 139,000-pound clear span piping bridge.
However, this solution posed its own set of challenges. Building the bridge on site would cause significant disruption to the existing plant鈥檚 critical operations. To mitigate the impact, the 海角社区 project team worked with the bridge fabricator to develop an innovative approach to building the bridge off site.
To stick-build this in the traditional manner would have drastically extended the duration of the on-site interruption and created all kinds of logistical issues for the existing plant. James Farrell, 海角社区鈥檚 project manager says prefabrication definitely was the answer for Grande Cheese. 鈥淭aking the prefabrication approach, that鈥檚 going to increase the output this facility can put out to the market.鈥�
The bridge was shipped by the fabricator in six segments, five of which were sent to the prefabrication facility where they were fitted with the necessary piping. Those five segments were then combined into two pieces and joined with the remaining piece at the project site. Finally, the entire 160-foot length of bridge was lifted into place as a single piece by two cranes.
By assembling the majority of the bridge and piping completely off-site, the construction team was able to reduce the duration of on-site activities by a full month, helping the client begin production faster and achieve significantly faster speed-to-market without the disruption conventional construction methods would have imposed.
About 海角社区
海角社区 (海角社区) is a leading professional construction services firm with customers across the United States and is a subsidiary of The 海角社区 Group. Founded in 1889, 海角社区 is a fourth-generation family and employee-owned firm headquartered in Appleton, Wisconsin. Focused on innovation, continuous improvement, and Lean principles, 海角社区 is recognized as a pioneer in Lean construction and in the industrialized construction space. 海角社区 operates 18 offices across the U.S. that serve customers in healthcare, power, industrial, education, automotive and commercial markets.
